Brass is a special copper alloy. Brass is an object made of an alloy of copper and zinc. It is named for its yellow color. Brass with a copper content of 56% to 68% has a melting point of 934 to 967 degrees. Brass has good mechanical properties and wear resistance. Because of its unique advantages, it has become an important part of the component manufacturing industry. Generally, it is used more in precision copper parts such as auto parts, medical parts, and electrical parts. Brass CNC manufacturing has many advantages over other metal CNC machining processes, which is the reason for the demand. This article discusses several benefits of CNC machining with brass.
Several Potential Advantages Of Brass CNC Machining
The following tips will help you understand why brass CNC machining will never be out of date.
High-Speed Machining
Brass has excellent machinability, sometimes referred to as 100% machinability. The mechanical properties of this alloy are high strength, high tensile strength and shear resistance. These characteristics contribute to the processing speed when using brass. Studies have shown that machine shops can and should process materials at feeds and speeds (usually 5 to 20 times faster) that are much faster than current increases in productivity and profitability.
For example, today’s brass rod materials are not only easier and faster to machine, but it also has no negative impact on tool wear, surface finish of parts, or chip formation. With the powerful features and robustness of the latest high-speed machine tools, the shop can increase the removal rate of brass workpiece material in milling, drilling and turning operations. Moreover, according to research, alternative materials such as steel and stainless steel also lack the competitive high-speed processing advantages brought by brass.
Precision Machining And Dimensional Stability
Brass is known for its dimensional stability and is also suitable for manufacturing with strict tolerances. Due to the smaller deformation coefficient and higher impact resistance, the dimensions of the brass components remain stable.
High Workpiece To Tool Compatibility
In brass CNC machining, the formation of chips is negligible, so tool wear is minimal. Generally, brass rod workpieces are the first choice for CNC machining. These workpieces are highly compatible with various CNC machining tools. Tool durability and frictionless machining can improve machining efficiency.
Higher Productivity And Profit
As a fast and precise machining process, brass CNC machining can improve machining efficiency. Brass is a relatively economical and convenient material, so it is conducive to capital investment in processing materials. The durability of the tools in this process is high, so the cost of frequent tool replacement is reduced. In addition, no post-machining processing is required in this process. Together, these factors lead to higher productivity and profits.
Environmental Protection
Brass is a copper alloy that can retain the chemical or physical properties of natural copper. However, some properties of this alloy have been enhanced. Therefore, the materials in this process are environmentally friendly. In addition, brass CNC machining will not inject any harmful gases or chemicals into the environment. Brass can also be 100% recycled. The high scrap value of brass allows manufacturers to cover most of the initial raw material costs through scrap buyback programs. The scrap is then processed in the form of fragments to produce new brass again and again without losing the properties of the material.
Easy To Process:
Brass is a versatile material and easy to precision machining. Brass has good ductility and ductility, so you can get brass auto parts of various shapes, sizes and surface finishes.
Heat Resistance
Brass has high heat resistance and can make parts work normally even at high temperatures.
Corrosion Resistance
Corrosion will cause wear of parts, thereby shortening their service life. Brass parts have anti-rust properties due to the corrosion resistance of brass. This means less maintenance of these parts. It can greatly reduce the maintenance cost in the later stage.
So far, the benefits of CNC machining of brass have been discussed. Now, you must ensure that you purchase these CNC machining services from trusted companies to obtain high-quality products. SANS Machining is a trusted CNC machining service provider. In the past ten years, it has been providing services for medical component manufacturing, automobiles, ships and other industries.